Equipment debugging completed | The gear wear tester completed the whole machine debugging, expanding the wear resistance test capability of parts.

Recently, the company added a gear wear testing machine to complete the whole machine assembly, line detection, power debugging, sensor calibration, no-load and loaded trial operation. All the operation indexes, transmission stability, load control and lubrication temperature control system of the equipment have reached the design and use standards, and they have formally met the test operation conditions, further improving the hardware platform for friction, wear and durability test of parts.
Structure and functional advantages of equipment
1. Stable driving and precise data acquisition
Equipped with high-power driving motor and high-precision torque and speed sensing component, the data of speed, torque and friction conditions are collected in real time, and the transmission parts are finely adjusted in coaxiality, which makes them run smoothly at high and low speeds with low noise and is suitable for long-term continuous durability test.
2. Rigid mainframe and weight loading structure
The whole thickened workbench base, double-station gear sample installation position and the counterweight loading structure can apply the test load smoothly, reproduce the stress condition of the gear in actual operation, and the load adjustment is intuitive and stable.
3. Multi-channel lubrication temperature control system
Equipped with independent circulating lubrication pipeline and regulating valve, it can switch two test modes of oil bath lubrication and oil injection lubrication, stably control the test oil temperature, and adapt to wear contrast tests under various working conditions such as oil lubrication and conventional dry friction.
4. The whole test data record
Multi-channel data acquisition system synchronously records data such as running time, temperature and friction condition changes, and automatically stores the whole process curve of the test, which is convenient for later data sorting, comparative analysis and test report compilation.
Applicable test range of equipment
This equipment can be used for the performance verification test of various gear parts, including cylindrical gears, reducer gears, construction machinery transmission gears, agricultural machinery gears and other products:
Long-term running durability test of gears
1. Comparative test of friction and wear performance of parts.
2. Comparative test of wear resistance under different lubrication conditions
3. Verification of wear resistance effect of gear surface treatment process
4. Long-term running condition simulation and failure trend observation of gears.
The commissioning of the gear wear testing machine enriches the reliability testing methods of the company's transmission parts, and can provide standardized test support for gear product research and development, production process optimization and ex-factory performance verification, and better serve the testing needs of transmission parts manufacturing, construction machinery, reducers, auto parts and other cooperative customers.
Subsequent companies will continue to upgrade the test equipment configuration, build a more comprehensive test system for mechanical properties, durability and reliability, and provide customers with stable and standardized test service support with perfect hardware conditions.